We’re now up to about phase 4 on the basin’s newest water-catchment project, though the phases are sort of, kind of starting to overlap a bit. It’s a big project! And my blogging is slightly behind our actual work, which is ongoing (it is hotter ‘n hell out there, I’m not kidding … last weekend, the mercury hit at least 104 in lower Disappointment Valley, which didn’t even set a record in the state of Colorado (because it was even hotter elsewhere, and other records WERE broken)).
On this day, Garth Nelson and Daniel Chavez, two of our BLM’ers-extraordinaire, welded the purlins in place that they’d previously brought out to the site. They wanted to make sure that the roof structure is super-solid and secure, so they welded them at fairly close intervals. This will come as a shock to … absolutely no one: It gets windy out here! The roof needs to be uber tight.
So Daniel got to welding.
And Garth got to welding. (By the way, for those worried about fire danger, the ground below the whole structure still is very much dirt. We are VERY aware of potential fire risk.)
Here’s an overview of where we were in the building process. It’s a bit hard to see from this perspective (and I’ve been trying to take pix from various perspectives!), but they’re just finishing the purlins across the middle section of the roof section. That’s the longest span – across the two middle tanks. West is behind Garth, and that part is done *now* … but at the time of this work day, they still had to get the remaining purlins from Durango (steel shortages affect everyone!).
In a project like this, there are loads of leading lines …
… and graphic lines! And it’s fun to take advantage of those arty bits, even in a serious project like this one. 🙂 Behind Garth there, you can see the third/western section of the roof structure, which got “purlin’d” another day (that post is coming!).
When Garth and Daniel got the middle section of purlins welded, they started on the ROOF! These are the propanel (metal) sheets that will catch the rain and snow and convert it to drinkable water for the mustangs (via the gutter and pipes and other pipes and trough and float (!)). Exciting stuff!
Now, I have to tell you one of the most interesting things that I did NOT photograph about the getting of the propanel sheets to the basin. The day Daniel hauled out the pile of sheets (they’re 25 feet long from the top (right side of the pic) to where Garth is measuring in the pic above), he got stymied at the first Spring Creek crossing in Spring Creek Basin (which is probably about six-ish miles from the main county road). Why, you ask?
BECAUSE SPRING CREEK WAS RUNNING WITH WATER!!!!!!!!!!! 🙂 It rained in the eastern part of the basin, and the creek arroyo ran for a little while.
So on this day, after the purlins were welded in place, we went back to get the propanel sheets and take them to the catchment site. Right before lunch. Perfect. 🙂 (Also interesting note: Until we got the propanel sheets in place, which provided shade, our lunch spot was a short distance away, across the road and up a little slope under a lovely juniper tree. On our last work day, when it was almost a billion degrees, we lunched in the shade of the roof structure. :))
The first sheet, of course, was important to get screwed down straight on the frame to the steel purlins.
See those round green pieces? Those are going to be the lids for the black culvert pieces in front of each tank, at the bottom of which are the valves. The guys, those master welders, even made me a custom “key” so I can turn the valves on and off without crawling down on my belly to stick my arm down into the spider holes (they’re too deep for that anyway!). (I’ll get a pic of that key later.) The thicker green part will be a “riser” to go over the culvert, and the lid (with the white ring) will screw down on top. What are the silver “sticks” sticking up out of the culvert? Those are “drip edge” pieces of thin aluminum that will go all along the front line of purlins, under the propanel sheets. On another project like this that the guys have built, they found that rain water would sometimes just splash over/under the edge, missing the gutter. They installed these, and voila – problem solved. So we’re putting these edges under the propanel as we go along.
Interesting factoid: There’s still a bit of “bounce” to the roof, so being up there and walking around – staying on the purlins – was a little like walking on a trampoline. Daniel’s best quote from the entire project (thus far): “Now we know the roof can support 300 pounds of dude.” 🙂 And they’ve said that about an inch of rain on this span of roof will put about 1,000 gallons of water in the tanks. There’s a particular formula – don’t ask me because I am NOT a math person – but Daniel and Garth ARE super smart dudes, and if they say it, I believe them! (Now we just need a whole gosh-darned inch of rain! … Wait … after the gutter is installed and piped to the tanks!)
And the water test. Yep! (Bonus, you can see the silver drip edge here, too.) You just have to imagine the gutter at this point… !
With a sky like that, I tried to get the guys to do their best Superman impressions. … They were too shy for that, but they’re still super heroes to me – and to the mustangs! 🙂
On this particular day, we SUPER lucked out with the cloud cover and breeze that kept things relatively cool (OK, at least not HOT). With the two of them up there, zz-zzing the screws that fastened the propanel to the purlins beneath, it went pretty quickly.
Teamwork. 🙂 Another of my favorite pix of the project! And that pole sticking out in the foreground of the pic marks the eastern third of the roof, which means that on just the first day of roof-attachment, they got a third of the panels in place.
Lest you all think it’s all work and no fun, let me disabuse you of that notion right now. 🙂 Laughter is a big part of our camaraderie. I’m not totally sure what Daniel was doing here – I think the edge of the propanel sheet was just barely on enough of the purlin edge for Garth to tap a screw into, and the purlins, though welded, still have some give to them (hence the trampoline effect mentioned earlier), so he’s using his great and amazing strength (!) to pull the end (top) purlin closer to help Garth with the attachment.
The next day we worked in the basin (which was this past week) was crazy hot, but the guys showed up smiling, as always, and we got the rest of the purlins welded, and now the roof is just more than half covered in propanel sheets. Depending on continuing heat (the forecast shows some relief coming …) and availability, work will continue on the propanel attachment and getting the gutter in place and piped to the tops of the tanks.
One more little tidbit: I arrived first the last day we worked because the guys had to go to Durango to get the remaining purlins (to be welded) – from Dolores – and then all the way back out to Disappointment Valley. A band of horses was at the far east end of the little “mini valley” in this part of Spring Creek Basin, and their hoofprints were on the road, which is just, maybe, 50 yards from the catchment. … And not only there, but some brave pony or ponies came within about 10 yards of the eastern end of the structure. Eventually, we’re going to put up a fence around the structure so the horses won’t rub on things and chew on things, but they’re curious! … Gettin’ closer with each work day. 🙂
Spring Creek Basin Mustangs 